Problems with IBC Tank Mixers

Problems with IBC Tank Mixers

IBC tank mixers are designed to efficiently handle the mixing and processing of cylinders, drums, and other types of IBC tanks. These mixers are designed to take volume, speed, and pressure into account in order to provide the best possible mixing for all tank sizes. Unfortunately, a handful of IBC tank mixers currently on the market have significant design issues that can cause them to break down frequently or even fail completely after only a few months use. Most IBC tanks are made from stainless steel. This means that most IBC tank mixers cannot be used with these tanks unless they have been specifically manufactured for use with plastic IBC bottles. The other major issue with these machines is that many of them do not have a reliable drive mechanism which makes them unreliable when operating at higher speeds or under high flow rates.

Definition of an IBC Tank Mixer

IBC tank mixers are devices designed to mix, agitate, and process IBC tanks. They consist of a motor and a drive mechanism. The drive mechanism is what drives the mixing blades on the mixer. This can be done by rotating a worm gear which may be exposed on the outside of the machine or more commonly by using belts or direct gears. A mixing chamber is provided for the storage and processing of products from the tank.

Reasons for Using IBC Tank Mixers

As IBC tanks are becoming more and more popular, it is important for companies to use the appropriate IBC tank mixer for their needs. This includes both the capacity of the machine as well as its speed and flow rate. As a result, it can make sense to invest in a high-quality IBC tank mixer that is designed specifically for use with your type of tank. The most important aspect of using an IBC tank mixer is ensuring that you have enough volume and pressure capacity to handle any job you may be working on. The volume capacity will impact the number of products being mixed at once and the pressure capacity will impact how fast or slow the mixing process can go. When considering these two factors, it makes sense to choose an IBC tank mixer that has at least a 20-30 gallon per minute (GPM) flow rate and has enough volume capabilities to allow for up to 5,000 cylinders with a diameter between 3-6 inches. You should also consider whether or not your company needs this particular machine for other purposes beyond just handling your tanks. For example, if you will be using this machine for packaging bottles or making deliveries on a daily basis then it may make sense for you to buy a larger machine than what was necessary just for one type of use.

Common Problems with IBC Tank Mixers

Problems with these machines can range from leaking hydraulic fluid to the inability to mix or handle high flow rates. The most prevalent issue, however, is the machine’s drive mechanism failing. If your IBC tank mixer fails this means that you are without a functioning unit and will be forced to send it back for repair. This can be frustrating for anyone who has just bought one of these units. The good news is that there are plenty of other IBC tank mixers on the market which do not have these common problems and provide reliable performance in every setting. In fact, many of them have been designed specifically to address problem areas with other mixers and offer enhanced features like temperature control and speed monitoring.


Mechanisms Many IBC tank mixers have a clogging mechanism that is designed to prevent the mixer from becoming overfilled or clogged. When this happens, the drive mechanism and the flow of the product need to be manually stopped. This can cause the mixer to stop completely until it is restarted.


in the IBC Tank Mixer, Some of these mixers are prone to leaks in pump components that can result in serious damage. This is a significant safety issue since tanks must be mixed at high speed and under pressure, both of which are crucial to the effectiveness of the mixing process. If a leak develops or if the mixer casing becomes compromised, there is a chance that the tank will be damaged due to overpressurization or explosion. To make matters worse, most of these machines do not have an air release valve on top of the tank so fumes may escape when the mixture inside the tank begins to heat up.

Poor Mixing

Performance: Problems with IBC Tank Mixers These problems occur because the design of these mixers is inadequate. One of the biggest issues that can arise with these machines is that they do not have a reliable drive mechanism. This means that whenever the machine is operating under high flow rates or at higher speeds, it's not going to be able to provide the level of mixing needed for the tank size. Another issue that IBC mixers frequently experience is an inability to handle stainless steel tanks without breaking down or failing completely. All of these issues make these machines unreliable when operating under high load conditions which could lead to serious injuries as well as environmental damage if they are left in operation.

Solutions to Common IBC Tank Mixer Problems

If you are considering buying an IBC tank mixer and have read this article, you may be wondering what solutions exist for the problems described above. Here are some of the most common fixes to these problems: 1) Ensure that your IBC tank mixer will work with your tanks before purchasing it. Be sure that your mixer is compatible with the size, shape, weight, and material of the tanks you use. Some mixers can only handle plastic-bottled tanks while others can handle both types. 2) Avoid machines that have a drive mechanism that does not work well and can be difficult to start. This is especially important if you plan on using your machine at high speeds or under high flow rates since many mixers without reliable drive mechanisms will fail when operating at these higher settings. 3) Ensure that the machine’s paddle blades rotate freely without encountering any significant resistance in order to reduce the risk of breakage. 4) Consider investing in a more durable machine if you plan on using it extensively over time.

Preventative Maintenance

One of the best ways to avoid problems with your IBC tank mixers is to set up a preventative maintenance program. This plan should include regular inspections, appropriate replacement of parts, and procedures for performing repairs. A preventative maintenance program will ensure that your IBC tank mixers are operating properly and using less energy than they would be otherwise. As an added bonus, this program will also reduce the risk of costly breakdowns which can lead to significant savings in the long run.

Using the Right Agitator or Mixer

One of the most important things to consider when purchasing an IBC tank mixer is whether it has an agitator or a rotor. If your mixer has an agitator, you should use this motor for operations that require large amounts of agitation as it will be able to handle more incoming material without difficulty. If your mixer does not have an agitator, you should use the rotor instead as these motors are typically much more durable and can easily handle heavy flow rates without breaking down. The next thing to keep in mind is whether the speed of your mixer should be set to low or high. Generally speaking, operators would prefer a low speed because it allows them to work with heavier materials such as sand or slurry at extreme pressure levels. However, if you are working with lightweight materials like water or chemicals, then a higher speed might be preferable in order to reduce mixing times.

Proper Installation

Many IBC tank mixers fail because they have not been installed properly. When these machines are attached to a machine that is not designed for them, the drive mechanism is weakened and damages the mixer’s components. Many of these mixers also get damaged when poorly installed on a machine made for them. If you want your IBC tank mixer to last, make sure it has been properly attached and that it hasn’t sustained any damage from improper installation.


Some of the most common problems with IBC Tank Mixers are clogging, leaks and poor mixing. To prevent these issues from occurring, you need to make sure that your tank mixer is installed correctly and maintained regularly. To prevent clogs, you need to make sure that the mixer is assembled correctly and that the tank is clean and free of debris. To prevent leaks, you should make sure that your tank is emptied and cleaned regularly. To prevent poor mixing, you should use the right agitator or mixer for your job.

What's Your Reaction?